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Conducting maintenance before robots fail

Keeping robots running: smarter maintenance with AI

Robots are built for efficiency, but like any machine, their components wear out over time. What if we could predict exactly when maintenance is needed based on a robot’s actual operating status? By using AI-driven diagnostics, potential faults and wear can be detected early, allowing for optimal scheduling of maintenance. This means fewer unexpected failures, less downtime, and smarter planning for spare parts – keeping operations running smoothly and efficiently.

Bet on more than just routine check-ups

By leveraging AI-driven lifetime prediction, manufacturers can continuously monitor a robot’s operational status and accurately assess the condition of its components.
Are you ready to ensure maximum reliability with AI-based maintenance? Detect faults early, intelligently schedule maintenance and accurately track performance.

  • Early fault detection – system based on AI monitors reduction gears and encoders, detecting data or communication errors and providing early warnings before failures occur.
  • Custom maintenance scheduling – by analysing machine data, the system adapts maintenance thresholds to each customer’s environment, ensuring optimal servicing at the right time.
  • Comprehensive operational tracking – with 365-day log data storage, engineers can review past performance trends and make informed maintenance decisions.

This proactive, AI-powered approach keeps robots running efficiently, reduces maintenance costs, and extends the lifespan of critical components. It helps companies achieve maximum productivity with minimal downtime.

MELFA Smart Plus is an advanced option that enhances MELFA FR series robots with next-generation intelligence By inserting a MELFA Smart Plus card into the robot controller, users can unlock a wide range of intelligent features designed to optimise performance and efficiency.

Mitsubishi Electric’s unique AI technology, Maisart, using advanced data analysis calculates wear levels on motors, reducers, and other key parts, predicting when maintenance is required based on real usage, not just fixed schedules.

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